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Chemical Filling & Challenging Applications

Equipment Matched to Your Liquid, Not the Other Way Round

Chemical products can present very different filling requirements. We specify our filling equipment around the characteristics of your liquid, selecting the appropriate materials, filling technology and machine configuration for your application.

From everyday chemical products to highly corrosive, aggressive, flammable or volatile liquids, we can provide solutions from semi-automatic machines through to fully automated filling and capping systems.

The starting point is not the machine. It is the product.

What Makes a Liquid Difficult to Fill?

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Corrosive & Aggressive Liquids

Acids, alkalis, bleaches and other aggressive chemicals can attack conventional stainless-steel product-contact parts.

For these applications, we can provide specialist filling equipment using compatible materials such as glass and PVC for product-contact components and specialist seals and valves – including our PB5000 range and automatic filling systems.

Icon representing flammable and volatile liquids

Flammable & Volatile Liquids

Solvents, alcohol-based products and other flammable or volatile liquids can present fire and vapour hazards, requiring filling equipment specifically designed for use in potentially hazardous environments.

We can provide fully pneumatic equipment or appropriately specified ATEX filling equipment, from semi-automatic machines through to fully automated filling and capping systems.

Filling Solutions for Chemical Products

From semi-automatic machines for smaller production requirements to fully automatic systems for higher-volume applications, Universal offers filling solutions configured around your product and production needs.

PB5000 semi-automatic volumetric filling machine

PB5000

Semi-Automatic Volumetric Filling Machine

A specialist machine for filling corrosive and aggressive chemicals. Glass cylinders with PVC pistons and valves resist attack from products that would damage conventional stainless steel, making the PB5000 well suited to bleach, sodium hypochlorite and alkalis. Handles fill volumes from 500ml to 5 litres.

Liquid filling machine - P5000 - 5 litre semi-automatic

P5000

Semi-Automatic Volumetric Filling Machine

A stainless-steel filling machine for chemical and industrial liquids where full 316 stainless-steel product-contact construction is appropriate rather than specialist materials. Designed for larger-volume filling of free-flowing chemical products such as oils, lubricants, detergents and shampoos.

Posimatic EV5000 automatic volumetric filling machine

Posimatic EV

Automatic Volumetric Filling Machine

An automatic filling machine for higher-volume chemical production, pairing automated accuracy and throughput with chemical-grade material flexibility. Product-contact parts can be specified in stainless steel or in glass and PVC, covering both general-purpose and aggressive chemical liquids across 1-litre, 2.5-litre and 5-litre formats — a clear step up for manufacturers outgrowing semi-automatic filling.

Specialist Filling Solutions Configured Around Your Application

Some products require a more specialised approach. Universal can configure filling equipment around demanding applications, including specialist product-contact materials, unusual containers and specific production requirements.

50 Years of Designing and Manufacturing Filling Machines

For 50 years, Universal has designed and manufactured filling and capping systems for businesses throughout the UK and around the world.

BASF
Fujifilm
Boots
Estee Lauder
Lush
PZ Cussons
Baxters
Dettol
Dulux
NHS
Pfizer
AnnaBay Club
3M
Johnsons

… Across Many Industries

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Automotive sector icon
Chemicals sector icon
Cosmetics and Toiletries sector icon

Animal & Veterinary

Automotive

Chemicals

Cosmetics & Toiletries

Food and Drink sector icon
Home and Gardening sector icon
Pharmaceutical and Healthcare sector icon
Miscellaneous sector icon

Animal & Veterinary

Automotive

Chemicals

Cosmetics & Toiletries

Food &
Drink

Home &
Garden

Pharma & Healthcare

Miscellaneous

Not Sure Which Machine Is Right For Your Product?

Tell us about your liquid, container, fill volume and production requirements, and our team can recommend the most appropriate filling and/or capping solution for your application.